Has anyone tried making a stinger missile out of an estese rocket motor? I have a bunch of C and D motors left over from a model rocket that I lost in to the sea. Does any one know how sensative the propellent is in these rockets?
The length to width ratio of an estes motor is not good enough for a stinger, for a 1/2" stinger I use a 1.5" to 2.5" tube, much longer and you risk launching something unstable, also it is good to use a wider tube such as 3/4" x 3.5" long. You could try with the estes motor if you really want but use a long fuse in a deserted field! Even when built correctly stingers dont always fly very straight so angle your launch pin a few degrees away from the audience.
Also with a stinger how do you intend to get the launch spindle in their when estes rockets are end burning? Drilling a core in there will more than likely just make it CATO.
The propellant I use is a 70% kno3, 10% sulfur and 20% of some cheap hardwood charcoal (not the reprocessed kind in briquettes though as it has grit in which could block the nozzle) I know people say not to use any designed for barbecues as you dont know what wood type it is, but if you turn a lot to airfloat at once, say 200g+ then you get an average of the type of wood that is in their and from one batch to the next of ball milled charcoal it behaves fairly similar. I ball mill the charcoal and sulphur together for 20 to 30 mins just to get them well integrated with no lumps, and then put in the kno3 and mill for 4 hours.
I use a 1/2" tool set from pyrotooling.com and I have made 8 of these so far with no problems at all, all flew straight and quite high. For the break I use balsa BP or balsa H3 depending on whether the effect contains sulfur.
On one of the rockets I used 15% airfloat and 5% 20 mesh hardwood charcoal for a better trailing effect. (I shouldn't have to tell you but if you try this then add the 20 mesh AFTER you ball mill it

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This same formula works for some tiny 1/4" x 2" rockets which i usually drill a 1" core into. I had one lifting a 1" ball shell a few weeks ago and it flew quite straight.
You can never have a long enough fuse...