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Ball mill designs


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#61 dr thrust

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Posted 01 April 2008 - 10:01 PM

well spotted ! yes they are designed for a bigger drum :) but i dont have one yet i just placed them there for artistic license/ posing

Edited by chris m, 12 April 2008 - 04:40 PM.


#62 phildunford

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Posted 02 April 2008 - 09:11 AM

Just for added Blue Peter value here's mine...

Thegreenman - Ball Mill

Worth saying that the large grey milling jar (which can do 600gm of BP at a time) weighs in at over 10kg with a full charge of lead balls, so would not want to go much bigger!

PS

Noticed there were some cheap Parvalux motors going on Ebay:-

Ebay - Craigs Engineering

Et al - Look suitable for ball mill or star roller

Edited by phildunford, 02 April 2008 - 09:19 AM.

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#63 Arthur Brown

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Posted 02 April 2008 - 05:45 PM

Great find for anyone who wants to drive a drum directly.
http://www.movember.com/uk/home/

Keep mannequins and watermelons away from fireworks..they always get hurt..

#64 Pyrogeorge

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Posted 03 April 2008 - 06:34 PM

hi for that size of barrel you will need 20mm ceramic media, or 12 mm brass rod cut up,or 12mm to 20mm lead balls, but i suspect by the time you have filled the barrel with media/comp your tumbler will only handle one barrel comfortably! :( i know i bought a four barrel Joby and it struggles its b*lls off


thanks for your reply,but how many of lead balls must i use?i mean the capacity.thanks

Edited by pipipi, 10 August 2009 - 02:51 PM.


#65 dr thrust

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Posted 03 April 2008 - 06:47 PM

phew just come back from the lab.. ho, ok then shed :) and i have just measured how much brass 12mm rod media i have in my small milling jar which is 100mm id, 120mm long and it as 1.1 kg of media in it, this mills 100g batches very nicely, and seeing that you have a six pound machine 1.5 kg max but try 1.1 first to help with milling you can hot glue brass rod to the inside of your drum to get "lifter bars" these churn everything up

Edited by chris m, 03 April 2008 - 06:56 PM.


#66 phildunford

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Posted 03 April 2008 - 08:12 PM

I'm sure this has been said here before, but the 'rule of thumb' is that you should half fill your drum with media.

The amount of composition for a full charge is that which would quarter fill the drum.

I'm sure you can work out how much that is by some formula, but much easier to just fill it up until a ruler shows it's half full...
Teaching moft plainly, and withall moft exactly, the composing of all manner of fire-works for tryumph and recreation (John Bate 1635)
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#67 Arthur Brown

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Posted 03 April 2008 - 08:52 PM

Pipipi it really is time for you to actually try to fill the mill and see how many balls it takes, and how much powder it takes.
http://www.movember.com/uk/home/

Keep mannequins and watermelons away from fireworks..they always get hurt..

#68 Pyrogeorge

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Posted 04 April 2008 - 12:27 PM

Pipipi it really is time for you to actually try to fill the mill and see how many balls it takes, and how much powder it takes.


Yes but to fill all the jar with media or half media and half powder?i don't understand your answer,sorry

#69 pudi.dk

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Posted 04 April 2008 - 06:43 PM

-Take your ball mill jar, pour media until it has half full per volume. That's how much media you should use.
-Pour out the media.
-Fill jar with powder until it is 1/4 full of powder per volume.
-Put media back into jar.
-Voila
Videos visit: http://www.pudi.dk

#70 Pyrogeorge

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Posted 04 April 2008 - 08:17 PM

thanks!

#71 dr thrust

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Posted 12 April 2008 - 04:45 PM

hi heres a vid of the ball mill i constructed from page four of this thread, its my first ever video so bear with me on the dodgy commentary :D , homemade v rock tumbler

#72 portfire

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Posted 12 April 2008 - 05:26 PM

hi heres a vid of the ball mill i constructed from page four of this thread, its my first ever video so bear with me on the dodgy commentary :D , homemade v rock tumbler



Thats one sweeeet looking mill chris :). I'm off to the carboot tomorrow lol.

By the looks of it it's turning at around the speed of mine, do you know the RPM of your jars. I didn't do the math (and still haven't) when i made mine, but it still kicks ass

Edited by portfire, 12 April 2008 - 05:26 PM.

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#73 dr thrust

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Posted 12 April 2008 - 05:44 PM

thanks for the comment dean, no maths envoled just move the vee belt around the stepped pulleys until it "looks" wright :P

#74 portfire

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Posted 12 April 2008 - 06:05 PM

thanks for the comment dean, no maths envoled just move the vee belt around the stepped pulleys until it "looks" wright :P


:lol: That's similar to what I did, but I just increased the drive roller size
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#75 dr thrust

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Posted 12 April 2008 - 10:07 PM

well dont be shy show us your mill dean, (and everybody else to !) :)




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