The strongest perchlorate-based flash, however, is probably the "US Army" formula:
64% KClO4
22.5% Al (Dark pyro or German Black)
10% S
3.5% Sb2S3
Some variations are:
66.7% KClO4
25% Al (German Black) or Mg
8.3% Sb2S3
61.5% KClO4
23 % Al (German Black) or Mg
15.5% Sb2S3
I have only tried the "Shimizu" formula with sulphur, though:
64% KClO4
23% Al (German Black)
13% S
I must say that even this is considerably more powerful than the 70/30 KClO4/Al, at least if you make several grams (which isn't recommended to inexperienced people, of course).
I think the same must be said about KClO3 based formulas: that smaller amounts don't perform much better than KClO4 based. I've never made more than a gram of KClO3 based flash, though.
For the mixing I think the safest method is to put the ingredients in the container (card board tube or soft plastic film cannister), put on lid and fuse and mix it by carefully turning the container round, round for several minutes. To get a more intimate mix, however, the diaper method should be used.
Edited by Pyroswede, 16 October 2008 - 01:57 PM.