the corn cob doesnt fully burn down to ashes, since its only the carrier for the blackpowder... so thats ok.
BUT one second of burning time sounds very long to me. if you test-light a little pile of BP-coated corn cob, you shouldnt even see it burn. it simply goes "woooosh" in a blink of an eye!!
thats why i think there's either something wrong with your BP or the burst charge simply isnt dry yet. my advice is to check your BP before you put it onto the corn cob.
what puzzled me was, that the lady who loaded the hemispheres just dumped a bunch of stars into the hemi and put the burst right on top without aligning the stars inside the hemi.
i wonder if those shells still have a nice, symmetrical break.